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SPECIFICATIONS OF RIG ZJ90DBS 3,000 HP DRILLING RIG
نویسنده : رضا سپهوند - ساعت ٢:٥۸ ‎ب.ظ روز ۱۳٩٤/٦/٢۱
 

SPECIFICATIONS OF RIG
ZJ90DBS 3,000 HP DRILLING RIG
GENERAL SPECIFICATIONS
Rig Model : ZJ90 DBS
Max. Hook Load : 6,750 kN
Wireline System : 7 x 8
Dia. Of Drilling Wireline : ø 45 mm
Drawworks rated input power : 3,200 kW (4,000 HP)
Speed Shift of Drawworks : 2 + 2 RVF Stepless Speed Regulation
Hoisting Speed of Drawworks : 0~1.76 m/s
Opening Dia. Of Rotary Table : ø 1,257 mm (491!2 “)
Drilling Pump Rated Power / Qty : 1,600 HP (1,194 kW) / 3 Units
Mast Type : K Type
Mast Available Height : 48 m
Stand Capacity (5” Drill Pipe) : 8,000 m
Substructure Type : Spirally Lifted Type
Drill Floor Height : 12 m
Drill Floor Area (Length x Width) : 13.78 m x 11 m
Clear Height under Rotary Beam : 10 m
Air Tank Capacity : 4m3 + 3m3 (Amortize Tank)
Total Power of Rig : 5 x 1,200 kW + 292 kW
Drilling Fluid Manifold Bore Size / : ø 102 mm / 35 MPa
rated pressure
Total Capacity of Mud Tank : 400 m3
Driving Type : AC – VFD – AC, one for each type
Drawworks Motor Power / Qty : 1,600 kW / 2
Rotary Table Motor Power / Qty : 800 kW / 1
Mud Pump Motor Power / Qty : 1,200 kW / 3
SECTION 01 – HOISTING SYSTEM EQUIPMENT
Section 01-001 Mast
01-001.01 1 Set Mast Body
• Accord with API Spec, 4F with API Monogram
• Max. static load of hook: 6,750 kN
• Mast effective height: 48 m
• Top width (front side x lateral face): 2.5m x 2.3m
• Bottom width (front side x lateral face): 10m x 2.8m
• Stands capacity of racking board (5” DP 28m stand): 250 columns, 9” DC 2
columns, 8” DC 6 columns
• Assembling height of racking board: 24.5m, 25.5m, 26.5m
• Weight: 160 ton
• K-type, cantilever mast, no guy line.
• Mast consists of mast body, racking board, casing stabbing board, hoisting
equipment and mast accessories.
• Mast structure with front opening, consisting of sections of left and right, back
crossbeam and drag link brace, adopting pin connection among sections.
• Mast is assembled on low level, being lifted and lowered by drawworks power.
• Mast lifting unit include hoisting A-frame, sheaves, hoisting line and hydraulic
buffering set.
• All of the pulley blocks are provided with safety rope.
01-001.02 1 Set Mast Accessories
• 2 Sets Mast Ladder (one each on left and right)
• 2 Sets Climb Assistor
• 1 Set Standpipe Console
• 3 Sets Dead Line Stabilizer
• 2 Sets Sheave of Manual Tong
• 2 Sets Hydraulic Power Tong Pulley
1 Set Racking Board “Honghua”
• Single racking board, including folding tongue board and girder.
• All girders are provided with safety chains, and folding tongue boards are provided
with safety ropes.
• Include handrail inner of racking board, and wind-proof wall out of racking board,
urgent escape exit.
• Include installation seat and sheave of air winch.
• Include hanging column for anti-falling unit, and escaping unit.
1 Set Casing Stabbing Board “Honghua”
• Adjustable casing stabbing board, installed under the left of mast low section.
• Hydraulic (or air) wrench will complete up and down of console, including antifalling
protective unit.
Section 01-002 Substructure
01-002.01 1 Set Substructure Body
• Accord with API Spec, 4F with API Monogram
• Max. static hook load: 6,750 kN
• Max. static setback load: 3,250 kN
• Total load of stand and max. static hook load: 10,000 kN
• Drill floor height: 12 m
• Drill floor area: 12m x 13m
• Clear height from bottom of rotary beam to ground: 10 m
• Setback capacity (5” DP, 28 m stand): 340 columns, 9” DC 2 columns, 8” DC 6
columns
• Weight: 240 ton
• The substructure is of spirally-lifted type, including top section, bottom section, and
lifting/lowering unit. Substructure adopts pin connection among sections.
• Mast is assembled on low level, being lifted and lowered by drawworks power.
01-002.02 1 Set Substructure Accessories
• 2 Pcs Tail rope pole of manual tong
• 1 Ea HPU
• 1 Set Escape Slide
• 1 Set Ramp
• 3 Set Drill floor ladder (one from front side to ground, one from backside to
ground, one from right side drill floor to shale shaker tank)
• Mud recovery plate of Rotary Table
• BOP moving slide rail
• Dog House support
01-002.03 1 Set BOP Trolley
• Max. lifting capacity: 2 x 250kN
• Hoisting speed: 0~3.6m/min
• Hoisting distance: 3m
• Horizontal scroll speed: 0~4.2m/min
• Hydraulic system rated pressure: 16MPa
01-002.04 1 Set Hydraulic Auto-Lifting-Pipe Device
• Max. lifting pipe load: 5,000 kg
• Max. lifting pipe length: 14.5m
• Max. lifting pipe diameter: ø400mm
• Max. diameter of remote control: 100m
• Applied drill floor height: 12m
• General power of electrical devices: 60 kW
• Power supply: AC 380V / 50Hz
• Rated volume of master hydraulic pump: 206 L/min
• Rated pressure of master hydraulic pump: 35 Mpa
• Power of master hydraulic pump motor: 55 kW
• Weight: 25 ton
• Wind cooling
• Remote control + PLC + sensor
• The main function of the auto-lifting-pipe device is to raise drill pipe, drill collar,
feed bit, casing, and other pipes to the drill floor during drilling operation.
• The whole set of device is composed by structured parts, electrical and hydraulic
control system.
Section 01-003 Drawworks
01-003.01 1 Set Drawworks Body
• Rated input power: 3,200 kW (4,290 HP)
• Max. fast line pull: 643 kN
• Wireline dia. : ø 45 mm
• Shift: 2 shift stepless speed regulation
• Drum (Dia. X Length): ø 980mm x 1840 mm
• Drawworks speed and function control: AC VF control + Regeneration brake
• Parking set position, emergency stop, manual bit feed: Hydraulic single disc brake
• Hoisting Speed Low: 0~0.7 m/s (14 lines)
• Hoisting Speed High: 0~1.7 m/s (14 lines)
• Speed of auto bit feed: 0~40 m/h (adopt auxiliary driving unit)
• Overall dimension (Length x Width x Height): 0~200 m/h (adopt main motor unit)
• Weight: 12,100mm x 3,280mm x 3,200 mm
• Weight: 64 ton
• The drawworks is driven by VFD. It consists of drawworks shelf, roller, gear
reduction box, hydraulic disc brake, main motor, and auxiliary drive unit.
• 2 sets of 1,600 kW AC motor, via double gear boxes drive roller. Auxiliary drive is 1
set of 45 kW AC motor.
• Regeneration drawworks, hoisting and lowering speed are controlled by variable
frequency governor system.
• Drawworks control, speed control, hook position, all operation protection, auto bit
feed, regeneration and other functions, used digital control via electrical driving
system.
• The auxiliary drive system adapts independent VFD drive, serving auto bit feed and
emergency hoisting.
• Gear box adapts fully sealed structure, oil-wetting.
• Sides of drum has recovery wheel assembled.
• Assembles hydraulic disc brake, using parking brake, emergency brake.
• Adapts fastline sheave.
• The drawworks is equipped with Crown-O-Matic (Driller control cabin assembles
digital block position display and crown block saver.
01-003.02 1 Set Hydraulic Disk Brake
• 2 Ea Brake disc
• 2 Ea Close type claw
• 6 Ea Open type claw
• Dia. of brake disc: ø 1,600 mm
• Rated positive pressure of brake: 90 kN
• Rated hydraulic operation system pressure of brake: 7.5 MPa
• Cooling type of brake disc: Air cooling
• Hydraulic disc brake control power source is supplied by HPU.
01-003.03 2 Set Drawworks Driving AC VF Motor
• Model: YJ31
• Fundamental frequency power: 1,600 kW
• Fundamental frequency voltage: 600 V
• Fundamental frequency current: 1,784 A
• Elementary wave factor: 0.89
• Fundamental frequency rotary speed: 763 rpm
• Fundamental frequency torque: 20,035 Nm
• Insulation class: 200
• Stator winding wireline connection type: 6
• Cooling type: Y
• Working system: Forced air cooling (with self-equipped blower)
• IP54, Positive pressure explosion proof
01-003.04 2 Set Drawworks Auxiliary Driving Motor “ABB”
• Model M2JA225M4A-W
• Fundamental frequency power: 45 kW
• Fundamental frequency voltage: 380 V
• Fundamental frequency torque: 290 Nm
• Fundamental frequency: 50 Hz
• Fundamental frequency rotary speed: 1,480 rpm
• Max. frequency: 100 Hz
• Cooling type: Forced air cooling
• IP55, Explosion proof
01-003.05 2 Set Auxiliary Driving Unit
• Rated power: 45 kW
• Scope of bit feed: 0-40 m/hr
• Auxiliary driving AC VF motor drive drawworks drum shaft after the power pass by
the reducer of slanting gear and cone gear then get into main gear box.
• VFD driving make high accuracy bit feed
• With great transmission ratio, the auxiliary driving motor can output big torque to
lift max. drilling string weight and can be used in emergency lifting when main
system fail to work.
Section 01-004 Crown Block
01-004.01 1 Set Crown Block TC675
• Accord with API Spec. 8A/4F
• Max. static load: 6,750 kN
• Qty. of sheave: 7+1
• OD. of main sheave: ø 1,524 mm
• Wireline dia.: ø 45 mm
• Weight: 9,255 kg
• The crown block is equipped with main sheave and fast line keeper, and the main
sheave is equipped with guard.
• With buffer wood, proof net and safety chain, and on the beam there are handrails.
• The crown block is equipped with hanging pad eyes of top drive guide rail and the
ones used in wireline backward in the traveling system.
• All of the sheave bearings are lubricated by the grease cup at the end of the shaft.
• With 2 sets of sheaves of 5T air winch, 1 set well sheave. All sheaves have safety
rope.
Section 01-005 Travelling Block
01-005.01 1 Set Travelling Block w/hook YC675
• Accord with API Spec 8A, with API monogram
• Max. static load: 6,750 kN
• Qty. of sheave: 7
• OD of sheave: ø 45 mm
• Pulleys adapt heavy load double-row taper roller bearing
• With strong elevator bail, on the top of hook is equipped with lift lug used in
wireline backward.
Section 01-006 Hook DG675
01-006.01 1 Set Hook DG675
• Conforms to API Sepc 8A, with API certification
• Max dead load: 6,750 kN
• Spring stroke: 200 mm
• Dia. of main hook jaw: 228 mm
• Dia. of sub-hook jaw: 152 mm
• Outer diameter: 3,541 x 1,075 x 1,100 mm
• Weight: 5,341 kg
• Hook body has rotary lock device. Mouth of hook assembly crook locks device.
Section 01-007 Dead Line Anchor
01-007.01 1 Set Dead Line Anchor JZG720
• Type: Horizontal
• Sensor type: Pull Type
• Output pressure of sensor: 9MPa
• Max. deadline pull: 720 kN
• Wireline dia.: 45 mm
• Deadline anchor and sensors are made according to API 8A Spec.
Section 01-008 Drilling Wireline
01-008.01 1 Set Drilling Wireline
• Accord with API 9A Spec.
• Type: 6 x 19S+IWRC EIPS (rotate left)
• Diameter: ø 45 mm
• Length: 2,000 m
Section 01-009 Wireline Spooler
01-009.01 1 Set Wireline Spooler
• Max. dia. of sheave: 2,000 mm
• Max. width of sheave: 1,500 mm
• Rated speed of sheave: 9.5 rpm
• Rated output torque: 8,000 N.m
• Motor: 8.63 kW
• Wireline capacity: 2,000m (ø 45 mm line)
• Max. load bearing: 16,000 kg
Section 01-010 Link
01-010.01 1 Set Link DH750
• Accord with API 8A Spec, with API monogram
• Max. load: 6,750 kN
• Length: 3,660 mm (144”)
01-010.02 1 Set Link DH500
• Accord with API 8A Spec, with API monogram
• Max. load: 4,500 kN
• Length: 3,660 mm (144”)
SECTION 02 – ROTARY TABLE SYSTEM
Section 02-001 Rotary Table & Independent Driving Device
02-001.01 1 Set Rotary Table ZP495
• Accord with API Spec 7K
• Max. static load: 6,750 kN
• Bore diameter: ø 1,258 mm (49-1/2”)
• Max. rev.: 220 rpm
• Gear ratio: 9.85
• Measurement: 3,693 x 2,314 x 857 mm
• Weight: 16,600 kg
02-001.02 1 Set Rotary Table Independent Driving Device
• Continuous working torque: 75,000 N.m
• Short time max. working torque: 100,000 N.m
• Speed regulation range: 0~220 rpm
• Inertia brake model: LT500/250T
• Braking power moment (0.7 MPa): 26,900 N.m
• Weight (with Rotary Table): 22,500 kg
• AC Variable frequency motor via cardan shaft drive ZP495 rotary table.
• RT inertia brake is equipped, with air tube clutch.
• Functions like over-torque, reversely rotating, power-off protection can be achieved
by Rotary Table driving
02-001.03 1 Set Rotary Table Driving Motor
• Model YJ13
• Basic frequency power: 800 kW
• Basic frequency voltage: 600 V
• Basic frequency current: 945 A
• Basic frequency power factor: 0.85
• Basic frequency rev.: 740 rpm
• Basic frequency turning moment: 10,324 N.m
• Insulation class: 200
• Grade number: 6
• Stator winding connection type: Y
• Cooling method: Forced air cooling (with self-equipped blower)
• Junction box protection grade: IP54, positive pressure explosive-proof
• Weight: 3,100 kg
02-001.04 1 Set Rotary Table Bushing
• Master bushing
• 5-1/4” roller bushing, square driving
• 3-1/2” roller bushing, square driving
• 2-3/8” – 8-5/8” bushing (for drilling)
• 9-5/8” – 10-3/4” bushing (for 9-5/8” casing)
• 11-3/8” – 13-3/8” bushing (for 13-3/8” casing)
• 20” bushing (for 20” casing)
• Bushing lifting device
Section 20-002 Swivel
02-002.01 1 Set Swivel A750
• Max. static load: 6,750 kN
• Max. dynamic load (API bearing load): 300 rpm
• Max. working pressure: 7,200 psi
• Stem ID: 102 mm
• ID of central pipe linking kelly: API 6-5/8” Reg. LH
• Gooseneck pipe and rotary hose connection screw thread: LP 4”, 8 teeth/inch API
Std 5B
• Weight: 4,910 kg
• Wash pipe and packing device and box type. Easy changing.
02-002.02 1 Set Top Drive “Varco”
• Model TDS-8SA
• Motor type: Dual AC Motors
• Horsepower rating: 1,200 HP
• Transmission: 8:5:1
• Drilling speed range: 0-270 rpm
• Max. cont. torque: 80,000 ft lbs
• Max. intermittent torque: 71,500 ft lbs
• Rating hoisting capacities: 750 ton
• Pipe handler type: PH-100
• Center pipe working pressure: 7,500 psi
• Breakout torque capacity: 52,300 ft lbs
• Drill pipe range: 3-1/2” to 5”
• IBOP pressure rating: 15,000 psi
• Upper IBOP (remote): 7-5/8” API Reg. RH. Box and Pin
• Lower IBOP (manual): 7-5/8” API Reg. RH. Box and Pin
• Weight: 38,750 lbs
• AC motors drive.
• Onboard hydraulics system that eliminates the need for a stand-alone hydraulic
power unit and fluid service loop.
• Integrated swivel, and the new rig-up and rig-down techniques reduce downtime
while providing the most compact and portable drilling package available on the
market today.
• Uses helical gearing to reduce noise.
SECTION 03 – MUD PUMP SYSTEM
Section 03-001 Mud Pumps
03-001.01 4 Set Mud Pumps HHF1600
• 3 cylinder single function piston type
• Max liner diameter x stroke: ø 180 x 305 mm
• Rated stroke: 120 spm
• Rated power: 1,176 kW (1,600 HP)
• Gear speed ratio: 4.206
• Piston stroke: 305 mm
• Valve: API 7#
• Max. liner inner diameter: ø 180 mm
• Max. working pressure: 34.3 MPa
• Max. displacement: 50.42 L/s
• Diameter of discharging pipe: 127 mm (5”)
• Diameter of suction pipe: 304 mm (12”)
• Measurement (L x W x H): 4,426 x 2,413 x 2,688 mm
• Weight: 25,570 kg
Section 03-002 Mud Pump Transmission Device
03-002.01 4 Set Mud Pump Transmission Device
• Rated power: 1,200 kW
• Transmission type: Coupling narrow V belt transmission
• Belt type: 4 x 8V – 3350
• Transmission ratio: 1.981
• Measurement (L x W x H): 7,600 x 3,016 x 2,853 mm
• Weight: 38 ton
• Each pump is driven by AC frequency variable motor, narrow V-belt, transmission
device, transmission seat, major seat, guard.
• Adapting spring homing position type safe valve and drill pump relief pipes.
Section 03-003 Drilling Pump Driving Motor
03-003.01 4 Set Drilling Pump Driving Motor
• Model YJ31
• Base frequency power: 1,200 kW
• Base frequency voltage: 600 V
• Base frequency current: 1,077 A
• Base wave power factor: 0.848
• Base frequency rotate speed: 1,000 rpm
• Base frequency: 50.5 Hz
• Base frequency: 11,460 N.m
• Max. frequency: 76 Hz
• Insulation Class: 200
• Grade Number: 6
• Stator winding connection type: Y
• Cooling method: Forced air cooling (with self-equipped blower)
• Junction box protection grade: IP54, positive pressure explosive-proof
Section 03-004 Charging Pump Set
03-004.01 4 Sets Charging Pump Set
• Charging pump centrifuge model: SB 6” x 8” J-13”
• Centrifuge pump outlet diameter: 8”
• Centrifuge pump inlet diameter: 6”
• Centrifuge pump displacement: 240 m3/h
• Centrifuge pump motor power: 75 kW
Section 03-005 Drilling Fluid Manifold
03-005.01 1 Set Drilling Fluid Manifold
• Working system: 35 MPa (5,000 psi)
• Diameter: ø 102 mm
• Mounting positions available for drilling parameter instrumentation, logging devices,
cementing manifold, pump pressure meter and valves, meeting drilling and
cementing working demands.
• All outside connections are by 2” 1502 union.
• Distance from Gooseneck hose to the top of double standpipe is 17.5m. Distance
from Gooseneck hose to drill floor is 21.5m.
Section 03-006 Rotary Hose
03-006.01 2 Pcs Rotary Hose
• Max. working pressure: 35 MPa
• Diameter: 3”
• Length: 19m, 23m
Section 03-007 Cementing Pipeline
3007.01 1 Set Cementing Pipeline
• Working pressue: 70 Mpa (10,000 psi)
• Diameter: ø 50 mm
• Start and end: From catwalk to drill floor
SECTION 04 – MUD TANK SYSTEM
Section 04-001 Mud Tanks
04-001.01 8 Ea Mud Tanks
• Conforms to API 13C
• System total capacity: 400m3
• Mud tank measurement (L x W x H): 14,000 x 3,000 x 2,700 mm
• Tank max. transportation measurement: 15,000 x 3,200 x 3,300 mm
04-001.02 1 Ea Shale Tank
04-001.03 1 Ea Suction Tank
04-001.04 2 Ea Mixing Tank
04-001.05 3 Ea Stocking Tank
04-001.06 1 Ea Tripping Tank
Section 04-002 Shale Shaker
04-002.01 3 Ea Shale Shaker “Derrick, USA”
• Model: “Derrick”, FLC-2000-4P
• Displacement: 60 L/s
• Screen coverage: 2.52 m2
• Exciting vibration index: 7~7.3G
• Exciting vibration motor power: 2 x 2.5 hp
• Exciting vibration rev.: 1,500 rpm
Section 04-003 Vacuum Degasser
04-003.01 1 Ea Vacuum Degasser “Derrick, USA”
• Model: Vacu-Flo 1200
• Processing capability: 1200 gpm
• Vacuum pump power / rev.: 3 kW
• Fluid supply centrifuge: SB6” x 8” J-13”
Section 04-004 Mud Cleaner
04-004.01 1 Set Mud Cleaner
• Type: Derrick FLC-2000 mud cleaner
• Shale shaker type: Derrick FLC-2000-3p
• Desander cyclone diameter: 10”
• Desander cyclone diameter: 3
• Displacement: 1,000 gpm
• Cyclone diameter: 4”
• Cyclone number: 1,280 gpm
04-004.02 1 Set Mud Cleaner Feed Flow Pump
• Type: SB6” x 8” J-13”
• Motor power: 55kW
• Motor rating voltage / frequency: 380 V / 50Hz
• Diameter of inlet: 8”
• Diameter of outlet: 6”
• Displacement: 240 m3/h
• Rotate speed: 1,480 rpm
Section 04-005 Centrifuge
04-005.01 1 Set Medium Speed Centrifuge
• Model: LW450 x 1000-N1
• Capacity: 45 m3/h
• Drum max. rev.: 1,800 rpm
• Main motor power: 30 kW
• Motor rating voltage / frequency: 380 V / 50 Hz
04-005.02 1 Set High Speed Centrifuge
• Model: LW450 x 1000-N3
• Capacity: 60m3/h
• Drum max. rev.: 2,200 rpm
• Main motor power: 30 kW
• Motor rating voltage / frequency: 380 V / 50 Hz
04-005.03 1 Set Feed flow pump of centrifuge
• Type: SB2” x 3” J-9”
• Motor power: 5.5 kW
• Motor rating voltage / frequency: 380 V / 50 Hz
• Diameter of inlet: 3”
• Diameter of outlet: 2”
• Displacement: 30m3/h
• Head: 14 m
Section 04-006 Mud Mixing System
04-006.01 2 Sets Mixing Pump
• Fluid centrifugal pump model: SB6” x 8” J-13”
• Fluid centrifugal pump motor power: 75 kW
• Motor rating voltage / frequency: 380 V / 50 Hz
• Diameter of inlet: 8”
• Diameter of outlet: 6”
• Displacement: 240m3/h
• Head: 32 m
• Rotate speed: 1,480 rpm
04-006.02 2 Ea Mixing Hopper
• Model: ZHP150
• Capacity: 180 m3/h
Section 04-007 Mud Shearing System
04-007.01 1 Set Shearing Pump
• Model: WJQ5” x 6” – 10”
• Motor power: 55 kW
• Motor rating voltage / frequency: 380 V /50 Hz
• Shearing pump inlet diameter: 6”
• Shearing pump outlet diameter: 5”
• Shearing pump displacement: 133 m3/h
• Shearing pump travel range: 32 m
• Rev. per minute: 2,250 rpm
04.007.02 1 Unit Mixing Hopper
• Model: ZHP150
• Capacity: 180 m3/h
Section 04-008 Mud Tripping System
04-008.01 2 Unit Mud Tripping Shaker
• Capacity: 8m3 x 2
04-008.02 2 Unit Make-up Pump
• Type: SB3” x 4” J-9 1!2”
• Motor power: 11kW
• Motor rating voltage / frequency: 380 V / 50 Hz
• Diameter of inlet:: 4”
• Diameter of outlet: 3”
• Displacement: 81 m3/h
• Shearing pump travel range: 25 m
• Rev. per minute: 1,480 rpm
• Level indicator: Ultrasonic level gauge (included in drilling instrument)
Section 04-009 Agitator
04-009.01 24 Ea Agitator 11kW
• Model: NJ15
• Driving motor power: 15kW
04-009.02 1 Ea Agitator 5.5kW
• Model: NJ5.5
• Driving motor power: 5.5kQ
Section 04-010 Mud Gun
04-010.01 24 Ea Mud Gun
• Bore Size: 3”
• Working pressure: 1.6 MPa
Section 04-011 Pill Tank
04-011.01 1 Ea Pill Tank
• Effective capacity: 2.5 m3
• Agitator power: 5.5 kW
Section 04-012 Casing Mud Charge Unit
04-012.01 1 Ea Casing Mud Charge Unit
• Pipe line bore size: 3”
• Working pressure: 1.6 MPa
Section 04-013 Poor Boy
04-013.01 1 Ea Poor Boy
• Working media: Gas mud
• Working pressure: 0.7 MPa
• Separator inside dia.: ø 1,200 mm
• Max mud processing capacity: 424 m3/h
• Max. gas processing capacity: 7,910 m3/h
• Fluid input pipe: ø 102 mm
• Air discharge pipe: ø 325 mm
• Fluid output pipe: ø 325 mm
• Overall dimension (L x W x H): 9,020 x 2,194 x 2,184 mm
Section 04-014 Mud Laboratory
04-014.01 1 Unit Mud Laboratory
• With stainless steel dishes, eye washing platform and test console.
Section 04-015 Mud Distributary Box
04-015.01 1 Unit Mud Distributary Box
Section 04-016 Bell Mouth
04-016.01 1 Unit Bell Mouth
Section 04-017 Well Overflow Pipes 12”
04-017.01 1 Set Well Overflow Pipes 12”
SECTION 05 – POWER & ELECTRICAL DRIVE SYSTEM
Section 05-001 Master Generator Group
05-001.01 5 Unit Rig Engine “Caterpillar, USA”
• Type: CAT 3512B
• Nominal power: 1,750 bhp
• Nominal Rev.: 1,501 rpm
• Cooling: Solid water tank, blower, closed cooling
• Fuel consumption rate: < 205g/kW.h
• Machine oil consumption rate: <1.4g/kW.h
• Smoking rate: <1.3 Bosch
05-001.02 5 Unit Rig Generator “Caterpillar, USA”
• Type: SR4B
• Capacity: 1,900 kVA
• Preventive class: IP22
• Cooling: Air cooling
• Coil out: Three-phase star with a neuter point
• Voltage regulation: Auto
• Excitation: Brushless and self excitation
• Isolation: H
• Rated REV: 1,500 rpm
• Bearing heating: 40oC
• Auto voltage regulator response time: 0.02s
• Line voltage wave distorting rate: 0.05
• Bearing longetivity: 40,000 hrs
Section 05-002 Auxiliary Generator “Caterpillar, USA”
05-002.01 1 Set Auxiliary Generator “Caterpillar, USA”
• Type: CAT 3406
• Rated output power: 292 kW
• Rated frequency: 50 Hz
• Rated voltage: 400 V
• Rated REV: 1,500 rpm
• Start mode: Electric motor start
Section 05-003 Engine House
05-003.01 5 Set Engine House
• With fire extinguisher, safety signs.
• Each engine house has cable tray, and all cables are placed in the cable tray.
• Each engine house has 4 sets of fluorescence lights, including 1 set of emergency
lighting.
Section 05-004 VFD House & Control System
05-004.01 2 Set VFD House
• Dimensions: 13,000mm x 2,900mm x 3,215mm
• Have sufficient intensities, the wall inner pretending to have heat insulation heat
preservation, have fire prevention, sand prevention, functions such as taking
precautions against earthquakes, water proof, preserving heat, suitable to oil field
working condition. Satisfy integral hoisting.
• House has 2 doors, outside opening, assemble safe lock.
• Assemble air conditioner, lighting and emergency lighting, grounding device,
overhaul socket, input and output connection unit and so on. Possess environment
humidity monitoring and temperature examine, guarantee electric system operation
safety.
05-004.02 VFD House Internal Equipment
5+1 Set Generator Control & Synchronizing Cabinet
• Realize 5 sets of generators manual paralleling and control. Synchronizing cabinet
has 1 breaker of top drive.
2 Set Commutating Cabinet
• Draw out type structure, diode bridge type commutation, 2 sets of commutation
cabinet is 2 sections DC bus to supply DC power respectively. 2 sets of
commutation cabinet could not only work separately, but also in service at the
same time.
1 Set Rotary Table Variable Speed Control Cabinet
• Rated power: 900 kW
• Output Voltage: 0~600 V
• Power: 0.98
• The contra-variant implement has malfunction protection, as well as the figure
adjusts system from diagnosing and protecting function, including that the over
stream protecting, the overvoltage crowbar, overload protection, fusing protection,
maximal output electric current restricts, loses wind protection and so on.
3 Set Speed Regulating Cabinet for Mud Pumps
• Rated power: 1,900 kW
• Output Voltage: 0~600 V
• Efficiency: 0.98
• The drawout type structure is adopted. The inverter possess the perfect selfdiagnosis
and self-protection function, over-load, fusing, wind-loose protection,
max. output current limit, digital adjusting system and other protection.
1 Set Drawworks Dynamic Brake System
• Cooling mode: Inforced air cooling
• The dynamic brake system made up of brake unit and brake resistance and
equipped with responding quick fusing device and air cooler connecting to the
same DC busbar has the function of air pressure inspection and temperature
protection.
1 Set OETL Cabinet
• For DC bus breakout and makeup
1 Set Line Output Cabinet
• 200 A or above sub-circuit, including connector adopts busbar terminal.
1 Set Air Cooler
• The TRANE air conditioner with divided body structure is provided with its
refrigeration output is 20 ton of refrigeration.
05-004.03 MCC House Internal Equipment
2 Set Auxiliary Drive Speed Regulating System “ABB”
• Voltage supplied: 3AC400V(AC)
• Rated power: 45 kW
• Rated output current: 92A (AC)
• Efficiency: 0.97
• It is made up of frequency converter, brake unit and brake resistance, etc.
• The system can work for emergency to lift maximum drill stem weight and rig-up
and rig-down operation.
1 Set PLC Cabinet
• In the synthetize cabinet are PLC system and related electrical components and
PLC products are siemens S7 series.
• The failure information and troubleshooting information shall be displayed on PLC
touch screen to help the on-site maintenance crew find the failure points in case
the failure occurs.
• UPS power source provides stable power for rig control system.
2 Set Switch Cabinet
Switch cabinet made up of transformer primary and auxiliary breaker, AC return feeding
breaker has parameter displaying and denoting function. Major breakers are
manufactured by Sneider or ABB.
1 Set Lighting Cabinet
For wellsite area electricity.
1 Set Line Output Cabinet
200 A or above subcircuit, including connector adopts busbar terminal.
2 Set Air Cooler
• Divided Structure, 1.5 HP
4 Set MCC Cabinet
Auxiliary power control cabinet supply power for mud pump blower, solid control
system, air compressor, oil and water tank area, front area, etc.
MCC adopts low voltage drawer type, and the same type is interchangeable.
Motor control unit which is composed of breaker, contactor, thermo-relay, etc, adopts
direct control and local control that has denotation function. Feeding circuit is
made up of breakers mostly. Major electrical components adopt Sneider or ABB.
1 Set Dry Transformer
• Rated capacity: 2,000 kVA
• High/low rated voltage: 600V / 400V
• Epoxy castable type, foil coiling
Section 05-005 Cable
05-005.01 1 Set Cable
• Main cable for VF motor adopts shielded rubber soft cable
• Timing copper wire lug is adopted.
Section 05-006 Wellsite AC Power Distribution
05-006.01 1 Set Wellsite AC Power Distribution
• Rated voltage: 380/220V (3 phase and 4 cables)
• Rated frequency: 50 Hz
• Ambient temperature: -20oC ~ +50oC
• +20oC, humidity < 90%
• Altitude < 1,000 m
• Explosion proof class in explosion area
• The distribution box circuits and distribution box from MCC line-output cabinet to
different site area (rig floor control cabinet, EP junction cabinet of solid control
system, the distribution box in water and oil tank area) all the circuits from the
back of distribution box and starting control equipments, excluding the plugs of
MCC house our line cabinet.
• More than 30 kW including 30 kW motors are controlled integrally in MCC house
with direct start and local control, on the motor is only equipped with start and stop
button. The power is supplied for less than 30 kW motors in separate area.
• Related lighting and control units at wellsite include complete of cable tray,
galvanized pipes, seal parts which are used in pipeline protection, the power and
lighting equipment connection from outside of MCC house to other area.
05-006.02 1 Set Lighting Lamp
• 70 Ea Fluorescent light
• 1 Ea Signal lamp of crown block
• 12 ea 400W Flash light
Solid Control Area
• All AC power, lighting, control cable, lamp, control button, plug box and auxiliary
parts, excluding plug and receptacle at the end of MCC house, the lighting lamps
and pipelines in heavy pump house.
• 5 solid control power line separately control the agitators of 5 recycle tanks
• 18 lighting lamps, each tank has 2 lamps, desander pump and charging pump
separately has 1 lamp.
• Less than 15 kW including 15 kW motors of agitators provides electromagnetic
starting control.
• At the end side of each tank is provided with a control box to meet nearby control
need, between control boxes are connected by plugs and receptacles.
• The power and control lines of 7 sets of 55 kW motors adopt local control.
• The power and control lines of centrifuge adopt local control.
• The power and control lines of trip pump output lines directly from MCC house.
• 2 pieces of 25A lighting interface and 2 pieces of 60A power interface are preset in
solid control area.
Drill Floor Area
• The power and lighting cable from MCC house to drill floor.
• Dog house is equipped with one drill floor control cubicle, inside of which are
provided with one input line separately for mast left and right lighting lamp plug,
relative EP switch, power and lighting. After ensuring the interfaces of drill floor
power and lighting, preset 3 interfaces separately for power and lighting, preset
two 60A power socket.
• Left and right mast are separately equipped with 28 EP fluorescent lamps, four of
which is used in well head lighting, six of which is used in drill floor lighting.
• The power and control lines of hydraulic source. Signal light of crown block is one
red EP incandescent light.
• Rig floor area is equipped with 2 EP fluorescent lamps for rig floor lighting, 4 sets
of flashlights for front and rear area, and lighting rod on crown block.
Oil & Water Tank Area
• Equipped with the power from MCC house to oil and water tank area, lighting cable,
power distribution box, lamps, power cable and auxiliary parts of level auto control
for water and oil tank.
• Each motor is supplied power and control by power distribution box.
The Others
• Power cable from MCC house to electric blower and air source cleaning unit
SECTION 06 – DRILLER CONTROL CABIN & DRILLING PARAMETER
INSTRUMENTS
Section 06-001 Driller Control Cabin
06-001.01 1 Set Driller Control Cabin
• Approximate weight: 3,500 kg
• Integral design is adopted for easy operation and observation. Its manipulation is
simple, convenient, comfortable and safe. It is equipped inside A-frame on the left
of rig floor and shock absorbing connection is provided between the cabin and the
rig floor.
Driller’s Control Cabin Body
• Surface of the cabin is made of stainless steel with good look, good structural
strength and integral hoisting rigidity. Bulletproof glass is provided for observation
window and lever-touching latch is adopted for the door lock. Fire extinguisher and
rubber floor are available.
Integral Operating Chair
• It is used for installing driller’s control system. The operating touch screen and the
handle for drawworks speed is installed on the left hand and the operating touch
screen and disc brake handle on the right hand.
Driller’s Control System
• The operating control of the rotary table, drawworks, mud pumps, closed loop
control of traveling block position, preventing “collide up and impact down” of
traveling block, power cut protection for electrical system, over-torqued protection
for RT and system emergency stop, etc are realized through driller’s control system.
Control Cabinet
• PLC slave station, switches, buttons, 24V control power source, etc are placed
inside it.
Line-out Cabinet
• The cabinet which is equipped with connectors, is used for output line and input
line connection to the driller’s control cabin.
Pneumatic Control System
• It adopts solenoid valve control, including connector, hose, and interface board
connector.
Video system
• It is composed of major video-taking system, 15” monitor and control system, etc.
It can realize the 4-point graphic monitoring over racking board, shale shaker,
pump house and drawworks. 2 of these points have cloud terrace. The monitor
can display 4 pictures simultaneously and it can also switch to any one picture
freely.
Drilling Site Communication System
• Loud speaker and interphone are adopted to realize the communication among
driller’s control cabin, racking board, shale shaker, mud pump area, VFD house,
captain room.
Gas Detector System
• Eight-way flammable gas and H2S gas alarm warning system is adopted to realize
the monitoring and warn over rig floor, well head, flammable gas and H2S gas at
shale shaker.
Lighting
• The emergent function is available.
Air-Conditioner
• It satisfies the air-conditioning requirements in the driller’s control cabin.
Explosion-proof requirements
• It meets the explosion-proof requirements in the region. The classification of
explosion-proof area complies with item 10.4.1.1 in API RP 500 Recommended
Practice for Classification of Locations for Electrical Installations.
Section 06-002 Instrumentation System for Drilling Parameters
06-002.01 1 Set Instrumentation System for Drilling Parameters “M/D TOTCO”
• Real-time data collection, storage, processing, and printout.
• Parameter reports and curves which are generated according to the needs can be
displayed and printed.
• Analogue display plate and number display combination is adopted for direct and
convenient observation.
Weight Indicator “M/D TOTCO”
• Model: E-type, AWE-Series
• Size: 12”
• Line number: 10, 12 lines
• Max. suspending weight display: 4,080 kN
• Panel-mounted
Pressure Gauge for Standpipe “M/D TOTCO”
• Model: GM6A-Series
• Size: 6”
• Max. measuring range: 7,500 PSI, (52.5 Mpa)
• Panel-mounted
Torque Gauge for Tong “M/D TOTCO”
• Model: H6E-Series
• Size: 6”
• Max. measuring range: 25,000 lbs
• Panel-mounted
06-002.02 Parameters displayed on Touch Screen
• The following parameters can be showed on the driller’s control touch screen:
o Hook suspending load
o WOB
o Standpipe pressure
o Outlet discharge
o Pump stroke (including accumulative value)
o RT torque
o Rotary speed
o Hook speed
o Bit-feeding speed
o Cathead break-out torque
o Height of traveling block
o Etc
06-002.03 1 Set Recording System for Drilling Parameters
• Industry controlling computer installed inside VFD can record one-month drilling
parameters. The printer provided can print the drawings and curves.
06-002.04 1 Set Peripheral Sensors Provided
• 1 Ea Hook Load Sensor
• 2 Ea Pump Stroke Sensor
• 1 Ea Stand Pipe Pressure Sensor
• 1 Ea Travelling Block Position Sensor
• 1 Ea Mud Return Line Sensor Assembly
• 7 Ea Mud Level Sensor
• All the sensors meet the requirements of the responding function and explosionproof
in related area
SECTION 07 – AUXILIARY EQUIPMENT
Section 07-001 Air Source System
07-001.01 1 Set Air Source System
• Screw air condenser: 2 ea
• Model: QUENCY QTD45
• Cool Dryer: 1 ea
• Air filter device: 3 ea
• Compressor rated capacity: 2 x 7.5 m3/min
• Rated exhaust pressure: 1 Mpa
• Cool startup device rated displacement: 1.4 m3/min
• Air tanks total capacity: 4m3 + 2.8m3
• Main air path pipe diameter 2”
• Installed in generator air source house, 2 screw air condenser, 1 cool dryer, and 1
2x2 cubic m air tank, 1 2.5m 3 buffering tank below drill floor and air path pipelines.
Flanges are applied to link the condenser and the air tanks.
• With cool starting air condenser, driven by diesel engine.
• Condenser – Dryer – Air tanks – Rig air path pipelines
• 2m3 below substructure, platform in the installation part in order to overhaul and
maintain.
Section 07-002 Doghouse
07-002.01 2 Set Doghouse
• Dimension of dog house on left side of rig floor: 10,000mm x 2,500mm x 2,800mm
• Dimension of dog house on right side of rig floor: 6,000mm x 2,500mm x 2,800mm
• Dog house on the right side of rig floor is the tool house.
• Lighting: fluorescent EP light
Section 07-003 Drill Floor Machine Tools
07-003.01 1 Set Tongs
• Applicable pipe dia.: 3-1/2” ~ 8”
• Max torque: 100 kN.m
• Tong head rev (high speed): 40rpm
• Tong head rev (low speed): 2.73 rpm
• Hydraulic system rated pressure: 16Mpa
• Hydraulic system rated flow rate: 114L/min
• Tongs head travel range: 1.5m
• Air system working pressure: 0.5~1Mpa
• Measurement (L x W x H): 1,700mm x 1,000mm x 1,400mm
• Weight: 2,400 kg
07-003.02 1 Set Tongs
• Tong head applicable for 5-1/2”, 7”, 9-5/8”, 13-3/8” casing
• Applicable pipe dia: 40 kN.m
• Max torque: 80rpm
• Tong head rev (high speed): 80 rpm
• Tong head rev (low speed): 3.6 rpm
• Hydraulic system rated pressure: 18Mpa
• Hydraulic system rated flow rate: 160L/min
• Air system working pressure: 1,540 x 892 x 860 mm
• Measurement (L x W x H): 1,540mm x 892mm x 860mm
• Weight: 750 kg
07-003.03 2 Set Air Winch
• Rated hoisting weight: 50kN
• Max line speed: 35m/min
• Rated power: 16kW
• Air-in pressure: 0.6 ~ 0.9 Mpa
• Rated air comsumption: 12.7 m3/min
• Line capacity: 100m
• Line diameter: 19mm
• Measurements: 668 x 343 x 420 mm
• Weight: 500 kg
07-003.04 1 Set Air Winch for Racking Floor
• Rated hoisting weight: 5kN
• Rated power: 2.6kW
• Rate line speed: 48m/min
• Air-in pressure: 0.8MPa
• Line capacity: 60m
• Line diameter: 13mm
07-003.05 1 Set Hydraulic Tool Lifter
• Rate load: 1 ton
• Lifting height: 12 meter
Section 07-004 Oil Tank
07-004.01 1 Set Oil Tank ZHYZ1000 II
• Oil tank capacity: 1,000L
• System total flow rate: 182 L/min
• Tools pump motor power / rotary speed: 37kW/970rpm (50Hz)
• Pressure/displacement: 16 Mpa / 160 ml/r
• Brake pump motor power / rotary speed: 3kW/1,480rpm (50Hz)
• Pressure/displacement: 8 Mpa / 10 ml/r
• Circle pump motor power / rotary speed: 1.5 kW / 1,480 rpm
• Pressure / displacement: 2.5 Mpa / 63 ml/r
• Brake accumulator capacity: 6.3L x 4
• Oil tank heater power: 3kW
• Heat exchange area: 9,2
• Measurement (L x W x H): 2,050 mm x 1,600 mm x 1,900 mm
• Weight (without hydraulic oil): 2,960 kg
• HPU is composed of oil tank, major oil pump, disc brake oil pump, oil-fitting
circulating device, brake valve assembly, master controlling valve assembly, heatexchanger,
pipe fitting and accessories, etc.
• It can be classified into two parts in terms of function. One part provides the
controlling power for hydraulic tool; the other provides power for disc brake. The
two parts share the oil tank and their control is independent to each other.
• Load sensitive multi-reversing valve block is adopted for electric and manual control.
The circuit with different pressure and displacement can work simultaneously.
• The number of system interfaces meets the requirements of hydraulic power supply
for implements on the rig floor, mast and substructure up and down, BOP hoisting.
Quick act coupling is adopted for pipe outlet connection.
• PLC control is adopted for HPU electrical controlling system. Hydraulic level,
temperature and oil pressure can be displayed on the touch screen in driller’s
control cabin. It also has the alarm warning function of hydraulic level and oil
temperature.
• The hydraulic oil filter system is provided and hydraulic oil heating and cooling
devices is provided for HPU.
Section 07-005 Cooling Water Tank
07-005.01 1 Set Cooling Water Tank
• Effective capacity: 15m3
• Heater change power: 30 kW
• Water supply centrifuge number: 2 ea
• Centrifuge pump model: SB 3” x 4” J 9-1/2”
• Centrifuge pump power: 11 kW
Section 07-006 Industry Water Tank
07-006.01 2 Set Cooling Water Tank
• Measurement: 15,240 x 3,353 x 3,006 mm
• Effective capacity: 80m3
• With water pump: 2 ea
• Centrifuge pump model: SB 3” x 4” J 9-1/2”
• Centrifuge motor power: 11 kW
Section 07-007 Diesel Tank
07-007.01 2 Set Diesel Tank
• Effective capacity: 60m3
• Measurement: 12,192 x 3,060 x 3,320 mm
• Oil pump: 2 ea
• Oil pump motor power: 2.2kW (explosion-proof motor)
• Filter: 2 set
Section 07-008 Cable Tray
07-008.01 1 Set Cable Tray
• Including drill floor cable tray and fixed cable tray.
• Folding combined structure is adopted for easy transportation.
• Flexible cable tray connected to rear part of drawworks is raised up and set down
with the drawworks. Also, it is easy to disassemble.
• Air and water pipelines to every sections are arranged in cable tray.
• According to the space of rig moving, we can add cable tray on the floor in order to
suit moving.
Section 07-009 Rig Assembly Components
Section 07-010 Tools
07-010.01 1 Set Pump Tools
07-010.02 1 Set Special Tools for Mast Installation
Section 07-011 Safety Devices
07-011.01 1 Set Mast Work Safety Device
• 4 Set Speed-reduce anti falling device
• 2 Set Climbing anti falling device
• 1 Set Escaping device on racking floor
07-011.02 1 Set Rotary table anti-slide matting
07-011.03 3 Set Eye washing station
• 1 in Doghouse, 2 on Mud tanks
Section 07-012 Cathead
07-012.01 1 Set Cathead
• Model: YM-16
SECTION 08 – BLOW OUT PREVENTOR (BOP)
Section 08-001 21-1/4” BOP
08-001.01 1 Set 21-1/4” Annular BOP
• Type: FH54-14 (H2S enviroment capable)
• Working pressure: 2,000 psi
• Drift diameter: 21-1/4”
• Bottom Connection: Flanged 21-1/4” 2,000 psi
• Top Connection: Screw 21-1/4” psi
08-001.02 1 Set 21-1/4” Drilling Spool
• Type: FH54-14 (H2S enviroment capable)
• Working pressure: 2,000 psi
• Master drift diameter: 21-1/4”
• Side drift diameter: 10” 2,000 psi
08-001.03 2 Set Hydraulic Control Ball Valve
• Working pressure: 2,000 psi
• Master drift diameter: 10”
08-001.04 2 Set Manual Control Ball Valve
• Working pressure: 2,000 psi
• Master drift diameter: 10”
Section 08-002 21-1/4” Double Ram BOP
08-002.01 1 Set 21-1/4” Double Ram BOP
• Type: 2FZ54-14 (H2S enviroment capable)
• Working pressure: 2,000 psi
• Drift diameter: 21-1/4”
• Amount of side outlet: 2
• Side outlet/type/working pressure: 4-1/16” – 10,000psi
• Lock type: Handwheel
• Bottom connection: Flanged 21-1/4” 2,000 psi
• Top connection: Screw 21-1/4” 2,000 psi
08-002.02 1 Set Rams
• Rams type and quantity: Blind ram (CSO) 1x3-1/2”, 2x5”, 1x13-3/8”
• Amount of blind rams: 1
Section 08-003 13-5/8” 10,000 psi BOP
08-003.01 1 Set 13-5/8” Single Ram BOP
• Type: FZ35-70 (H2S enviroment capable)
• Working pressure: 10,000psi
• Drift diameter: 13-5/8”
• Bottom connection/working pressure: Flanged 13-5/8”
• Top connection/working pressure: Screw 13-5/8” 10,000psi
• Side outlet: No
• Lock type: Manual
08-003.02 1 Set 13-5/8” Double Ram BOP
• Type: 2FZ35-70 (H2S enviroment capable)
• Working pressure: 10,000 psi
• Drift diameter: 13-5/8”
• Amount of side outlet: 2
• Side outlet/type/working pressure: 4-1/16” 10,000 psi
• Lock type: Handwheel
• Bottom connection/working pressure: Flanged 13-5/8”
• Top connection/working pressure: Screw 3-5/8” 10,000 psi
08-003.03 1 Set 13-5/8” Annular BOP
• Type: FHZ35-35 (H2S enviroment capable)
• Working pressure: 5,000 psi
• Drift diameter: 13-5/8”
• Bottom connection: Flanged 13-5/8”
• Top connection: Screw 13-5/8” 5,000psi
08-003.04 1 Set Drilling Spool
• Type: FS35-70 (H2S enviroment capable)
• Working pressure: 10,000 psi
• Master drift diameter: 13-5/8”
• Side drift diameter: 4-1/16” 10,000psi
08-003.05 1 Set Rams
• Amount/type of rams: 1x 3-1/2”, 2x 5”, 1x 7”, 1x 9”-5/8”
• Amount of blind rams: 1
• Shear blade: 1
Section 08-004 BOP Control System
08-004.01 1 Set BOP Control Device
• Type: FKQ1200-8
• Capacity of reservoir: 1,600 K
• Number / Capacity of bottles: 16 bottles @ 60 L each
• Electrical oil pump fluid volume/qty: 46L/min/2
• Air oil pump volume/qty: 60L/stroke/2
• Amount of control objects: 8
• Drill floor driller control panel & Tool pusher control panel: Yes
08-004.02 1 Set BOP Control High Pressure Hose with Fireproof and Heat Insulation
• Drift diameter: 20mm
• Rated working pressure: 35 Mpa
• Rating fluid: 80L/min
• Length of PCS: 10m
• Amount: 48 pcs
Section 08-005 BOP Test Device
08-005.01 1 Set BOP Test Device
• Type: QST-140J
• Max. working pressure: 105 Mpa
• Low / High pressure pump liquid volume: 3.6 / 2.87
• Recorder: JL-22/Auto recorder
SECTION 09 – CHOKE & KILL MANIFOLD
Section 09-001 Choke Line
09-001.01 1 Set Choke Line
• Master drift diameter: 4-1/16”
• Working pressure: 10,000 psi
• Manual plate qty: 2
• Hydraulic plate valve qty: 2
• Hydraulic plate valve drift diameter/rated pressure: 4-1/16” / 10,000 psi
• Drift diameter/rated pressure of hose to choke manifold: 4-1/16” / 10,000 psi
• Length of hose to choke manifold: 14m
Section 09-002 Choke Manifold
09-002.01 1 Set Choke Manifold
• Adopt one main bore, two side bores model.
• Type: JYG-70
• Working pressure: 10,000 psi
• Master drift diameter: 4-1/16”
• Choke drift diameter: 3-1/16”
• Hydraulic choke drift diameter/rating pressure: 3-1/16” 10,000 psi
• Service temperature: -29 ~ 121oC
• Lines between BOP and manifolds: 3-1/16” OD, 10,000psi, high pressure hose
• Working medium: Drilling fluid, petroleum, natural gas
• Anti-H2S: Yes
Section 09-003 Choke Manifold Control Panel
09-003.1 1 Set Choke Manifold Control Panel
• Type: GYK-70
• Working / Air source pressure: 5 Mpa / 0.6 Mpa
Section 09-004 Relief Line
09-004.1 1 Set Relief Line
• Rated working pressure: 21 Mpa
• Nominal drift diameter: 88mm
• Water pressure seal / intensity test: 21 MPa / 42 Mpa
• Connection: Flanged or Union connection
• Length of ascending pipe: 7,000
• Amount of ascending pipe: 14
Section 09-005 Kill Manifold
09-005.1 1 Set Kill Manifold
• Nominal drift diameter: 2-1/16”
• Working pressure: 70 Mpa
• Manual plate valve qty: 1
• Single ram amount: 1
• One-way valve drift diameter/rating pressure: 2-1/16” / 10,000 psi
SECTION 10 – KELLY
Section 10-001 5-1/4” Hexagonal Kelly
10-001.01 1 Jt 5-1/4” Hexagonal Kelly
• Upper tool joint connection: 6-5/8” Reg LH
• Lower tool joint connection: NC50 (4-1/2” IF)
• Length: 40’
Section 10-002 5-1/4” Hexagonal Kelly
10-002.01 1 Jt 3-1/2” Hexagonal Kelly
• Upper tool joint connection: 6-5/8” Reg LH
• Lower tool joint connection: NC38 (3-1/2” IF)
• Length: 40’
SECTION 11 – DRILL PIPE
Section 11-001 5” Drill Pipe
11-001.01 7,000 mtr 5” Drill Pipe
• OD: 5”
• Tool joint OD: 6-5/8”
• Tool joint ID: 2-3/4”
• Box terrace inclination: 18o
• Unit weight: 19.5 ppf
• Tool joint connection: NC50 (4-1/2” IF)
• Grade: G105
• Internal coating: Yes
Section 11-002 3-1/2” Drill Pipe
11-002.01 3,000 mtr 3-1/2” Drill Pipe
• OD: 3-1/2”
• Tool joint OD: 5”
• Tool joint ID: 54mm
• Box terrace inclination: 18o
• Unit weight: 15.5 ppf
• Tool joint connection: NC38 (3-1/2” IF)
• Grade: G105
• Internal coating: Yes
Section 11-003 Pup Joint
11-003.01 Pup Joint
• 2 joint 5”, G105, 19.5ppf, NC50, length 5ft
• 2 joint 5”, G105, 19.5ppf, NC50, length 10ft
• 2 joint 5”, G105, 19.5ppf, NC50, length 15ft
• 2 joint 3-1/2”, G105, 19.5ppf, NC50, length 5ft
• 2 joint 3-1/2”, G105, 19.5ppf, NC50, length 10ft
• 2 joint 3-1/2”, G105, 19.5ppf, NC50, length 15ft
SECTION 12 – HEAVY WEIGHT DRILL PIPE
Section 12-001 5” Heavy Weight Drill Pipe
12-001.01 50 Joint 5” Heavy Weight Drill Pipe
• OD: 5”
• Tool joint OD: 6-1/2”
• Tool joint ID: 3”
• Box terrace inclination: 18o
• Unit weight: 50 ppf
• Tool joint connection: NC50 (4-1/2” IF)
• Grade: S135
• Internal coating: yes
Section 12-002 3-1/2” Heavy Weight Drill Pipe
12-002.01 30 Joint 3-1/2” Heavy Weight Drill Pipe
• OD: 3-1/2”
• Tool joint OD: 5”
• Tool joint ID: 2-3/16”
• Box terrace inclination: 18o
• Unit weight: 25.3 ppf
• Tool joint connection: NC38 (3-1/2” IF)
• Grade: S135
• Internal coating: yes
SECTION 13 – DRILL COLLAR
Section 13-001 9-1/2” Spiral Drill Collar
13-001.01 6 Joint 9-1/2” Spiral Drill Collar
• OD: 9-1/2”
• ID: 3”
• Length: 30 ft
• Body surface: Spiral groove
• Elevator groove: Yes
• Slip groove: Yes
• Joint connection: 7-5/8” Reg
• Stress groove on pin: Yes
Section 13-002 8” Spiral Drill Collar
13-002.01 24 Joint 8” Spiral Drill Collar
• OD: 8”
• ID: 2-13/16”
• Length: 30 ft
• Body surface: Spiral groove
• Elevator groove: Yes
• Slip groove: Yes
• Joint connection: 6-5/8” Reg
• Stress groove on pin: Yes
Section 13-003 6-1/2” Spiral Drill Collar
13-003.01 30 Joint 6-1/2” Spiral Drill Collar
• OD: 6-1/2”
• ID: 2-13/16”
• Length: 30 ft
• Body surface: Spiral groove
• Elevator groove: Yes
• Slip groove: Yes
• Joint connection: NC46
• Stress groove on pin: Yes
Section 13-004 6-1/2” Drill Collar
13-004.01 24 Joint 6-1/2” Drill Collar
• OD: 6-1/2”
• ID: 2-13/16”
• Length: 30 ft
• Body surface: Smooth type
• Elevator groove: Yes
• Slip groove: Yes
• Joint connection: NC46
• Stress groove on pin: Yes
Section 13-005 4-3/4” Spiral Drill Collar
13-005.01 18 Joint 4-3/4” Spiral Drill Collar
• OD: 4-3/4”
• ID: 2-1/4”
• Length: 30 ft
• Body surface: Spiral groove
• Elevator groove: Yes
• Slip groove: Yes
• Joint connection: NC38
• Stress groove on pin: Yes
Section 13-006 4-3/4” Drill Collar
13-006.01 18 Joint 4-3/4” Drill Collar
• OD: 4-3/4”
• ID: 2-1/4”
• Length: 30 ft
• Body surface: Smooth type
• Elevator groove: Yes
• Slip groove: Yes
• Joint connection: NC38
• Stress groove on pin: Yes
Section 13-007 Pony Drill Collar
13-007.01 Pony Drill Collar
• 2 Joint 9-1/2” x 10’, ID 3”, 7-5/8” Reg, spiral, with three grooves, tool recess
on box, stress relief on pin, length 10 ft.
• 2 Joint 8” x 10’, ID 2-13/16”, 6-5/8” Reg, spiral, with three grooves, tool
recess on box, stress relief on pin, length 10 ft.
• 2 Joint 6-1/2” x 10’, ID 2-13/16”, NC50, spiral, with three grooves, tool recess
on box, stress relief on pin, length 10 ft.
SECTION 14 – LIFTING SUB
Section 14-001 Lifting Sub
14-001.01 Lifting Sub
• 2 Joint 9-1/2”, upper NC50, lower 7-5/8” REG
• 8 Joint 8”, upper NC50, lower 6-5/8” REG
• 10 Joint 6-1/2”, upper NC50, lower NC50
• 8 Joint 4-3/4”, lower NC38
SECTION 15 – STABILIZER
Section 15-001 Drill Pipe Stabilizer
15-001.01 Drill Pipe Stabilizer
• 2 Joint 17-1/2” well bore, upper and lower conn 7-5/8”, Reg Box, spiral
• 2 Joint 12-1/4” well bore, upper and lower conn 6-5/8”, Reg Box, spiral
• 2 Joint 8-1/2” well bore, upper and lower conn 4-1/2”, IF Box 4-1/2” IF Pin,
spiral
Section 15-002 Near Bit Stabilizer
15-002.01 Near Bit Stabilizer
• 2 Joint 17-1/2” well bore, upper and lower conn Box-Pin 7-5/8” Reg, spiral
• 2 Joint 12-1/4” well bore, upper and lower conn Box-Pin 6-5/8” Reg, spiral
• 4 Joint 8-1/2” well bore, upper and lower conn Box-Pin 4-1/2” IF, spiral
SECTION 16 – INNER BLOWOUT PREVENTER
Section 16-001 Kelly Cock Valve
16-001.01 1 Joint 5-1/4” Upper Kelly Cock
• Working pressure: 5,000 psi
• Joint connection: Box-Pin 6-5/8” Reg LH
4 Joint 5-1/4” Lower Kelly Cock
• Working pressure: 5,000 psi
• Joint connection: Box-Pin NC50
4 Joint 3-1/2” Lower Kelly Cock
• Working pressure: 5,000 psi
• Joint connection: Box-Pin NC38
Section 16-002 Tubular Floating Valve
16-002.01 Tubular Floating Valve
• 1 Ea 730 x 730 (7-5/8” Reg)
• 1 Ea 630 x 630 (7-5/8” Reg)
• 1 Ea 430 x 410 (4-1/2” Reg)
• 1 Ea 330 x 310 (4-1/2” Reg)
Section 16-003 Dropping Check Valve
16-003.01 Dropping Check Valve
• 2 Ea 5” DP, max. OD 6-5/8”, min ID 2”
• 2 Ea 3-1/2” DP, max. OD 4-3/4”, min ID 2”
SECTION 17 – TUBULAR TOOLS
Section 17-001 Manual Tong
17-001.01 2 Ea Manual Tong
• Model: Q2-7/8 - 12-3/4
• Suitable pipe OD: 2-7/8” ~ 12-3/4”
• Supported clamped tong head: 3-1/2”, 4-1/2”, 5”, 7”, 9”
• Rated torque: 75,000 kN.m
Section 17-002 Manual Casing Tong
17-002.01 2 Ea Manual Tong
• Model: Q13-3/8 – 25-1/2
• Suitable pipe OD: 13-3/8” ~ 25-1/2”
• Supported clamped tong head: 13-3/8”, 20”
• Rated torque: 350,000 kN.m
Section 17-003 Drill Pipe Elevator
17-003.01 4 Ea 5” Drill Pipe Elevator
• Rated load: 350 ton
17-003.02 4 Ea 3-1/2” Drill Pipe Elevator
• Rated load: 250 ton
Section 17-008 Safety Slip
17-008.01 4 Ea Safety Slip
• Suitable pipe diameter: 3-1/2”~8”~9-1/2”
Section 17-009 Side Door Casing Elevator
17-009.01 2 Ea 20” Side Door Casing Elevator
• Rated load: 200 ton
17-009.02 2 Ea 13-3/8” Side Door Casing Elevator
• Rated load: 350 ton
17-009.03 2 Ea 9-5/8” Side Door Casing Elevator
• Rated load: 350 ton
17-009.04 2 Ea 7” Side Door Casing Elevator
• Rated load: 250 ton
17-009.04 2 Ea 5” Side Door Casing Elevator
• Rated load: 250 ton
Section 17-010 Single Casing Elevator
17-010.01 2 Ea 20” Single Casing Elevator
17-010.02 2 Ea 13-3/8” Single Casing Elevator
17-010.03 2 Ea 9-5/8” Single Casing Elevator
17-010.04 2 Ea 7” Single Casing Elevator
17-010.04 2 Ea 5” Single Casing Elevator
Section 17-011 Casing Caliper
17-011.01 1 Ea 20” Casing Caliper
• Corresponding to 106.5 ppf casing
17-011.02 1 Ea 13-3/8” Casing Caliper
• Corresponding to 68 ppf casing
17-011.03 1 Ea 9-5/8” Casing Caliper
• Corresponding to 47 ppf casing
17-011.04 1 Ea 7” Casing Caliper
• Corresponding to 29-32 ppf casing
17-011.05 1 Ea 5” Casing Caliper
• Corresponding to 15-18 ppf casing
Section 17-012 Bit Breaker
17-012.01 Bit Breaker, for
• 26” Bit, 17-1/2” Bit, 12-1/4” Bit, 8-1/2” Bit, 6” Bit
SECTION 18 – FISHING TOOLS
Section 18-001 Overshot
18-001.01 1 Ea Overshot OD 11-1/4”
• For 17-1/2” and 12-1/4” wellbore, LT-286
• For fishing 9-1/2” DC, 8” DC, 6-5/8” OD, 5” drill pipe
18-001.02 1 Ea Overshot OD 8”
• For 8-1/2” wellbore, LT-203
• For fishing 6-1/2” DC, 4-3/4” DC, 6-5/8” OD, 5” drill pipe, 3-1/2” drill pipe
18-001.03 1 Ea Overshot OD 5-5/8”
• For 6” wellbore, LT-142
• Upper connection NC38, for fishing 4-3/4” drill collar, 3-1/2” drill pipe
Section 18-002 Junk Subs
18-002.01 Junk Subs
• 1 Ea For well diameter 17-1/2”
• 1 Ea For well diameter 12-1/4”
• 1 Ea For well diameter 8-1/2”
Section 18-003 Reverse Circulating Basket
18-003.01 Reverse Circulating Basket
• 1 Ea For 17-1/2” wellbore
• 1 Ea 11” for 12-1/4” wellbore
• 1 Ea 7-7/8” for 8-1/2” wellbore
Section 18-004 Fishing Magnets
18-004.01 Fishing Magnets
• 1 Ea OD 10-1/2” for 12-1/4” wellbore
• 1 Ea OD 7” for 8-1/2” wellbore
Section 18-005 Fishing Taper
18-005.01 Fishing Taper
• 1 Ea GZ-NC50 body OD 6-1/2”, ID 1”, NC50
• 1 Ea GZ-NC38 body OD 4-3/4”, ID 7/8”, NC38
Section 18-006 Lead Impression Blocks
18-006.01 Lead Impression Blocks
• 1 Ea OD 11”
• 1 Ea OD 8”
Section 18-007 Flat Bottom Mill
18-007.01 Flat Bottom Mill
• 3 Ea For 12-1/4” wellbore
• 3 Ea For 8-1/2” wellbore
• 2 Ea For 6” wellbore
Section 18-008 Fishing Jar (Hydraulic Top Jar)
18-008.01 Fishing Top Jar
• 1 Ea OD 8”, ID 2-3/8”, 6-5/8” Reg Conn
• 1 Ea OD 6-1/2”, ID 2-3/8”, 4-1/2” IF Conn
• 1 Ea OD 4-3/4”, NC 38 Conn
Section 18-009 Fishing Jar (Hydraulic Bottom Jar)
18-009.01 Fishing Bottom Jar
• 1 Ea OD 8”, ID 2-3/8”, 6-5/8” Reg Conn
• 1 Ea OD 6-1/2”, ID 2-3/8”, 4-1/2” IF Conn
• 1 Ea OD 4-3/4”, NC 38 Conn
SECTION 19 – SUB
Section 19-001 Crossover Subs
19-001.01 Crossover Subs
• 3 Ea 7-5/8” Reg Pin x 6-5/8” Reg Box
• 4 Ea 6-5/8” Reg Pin x NC50 Box
• 2 Ea NC50 Pin x NC38 Box
• 2 Ea NC38 Pin x NC50 Box
• 3 Ea 6-5/8” Reg Box x 6-5/8” Reg Box
• 2 Ea 7-5/8” Reg Box x 7-5/8” Reg Box
• 2 Ea 7-5/8” Reg Box x 6-5/8” Reg Box
• 3 Ea 6-5/8” Reg Box x NC50 Box
• 3 Ea 4-1/2” Reg Box x NC50 Box
• 3 Ea 3-1/2” Reg Box x NC38 Box
• 2 Ea 4-1/2” Reg Box x NC38 Box
• 2 Ea 6-5/8” Reg Pin x 6-5/8” Reg Pin
• 2 Ea NC50 Pin x NC46 Pin
• 2 Ea NC46 Pin x NC50 Box
• 1 Ea 7-5/8” Reg Pin x NC Box
19-01.02 Kelly Saver Sub
• 4 Ea 5-1/4” Kelly saver sub, NC50 Box-NC50 Pin
• 4 Ea 3-1/2” Hexagonal kelly, NC38 Box-NC38 Pin
SECTION 20 – OTHERS
Section 20-001 Circulating Sub of Drill Pipe
20-001.01 Circulating Sub of Drill Pipe
• 1 Ea Bottom conn 4-1/2” IF (PIN), working pressure 10,000 psi (API Length)
• 1 Ea Bottom conn 3-1/2” IF (PIN), working pressure 10,000 psi (API Length)
Section 20-002 Plug for Casing Pressure Test
20-002.01 Plug for Casing Pressure Test
• 2 Ea For 13-3/8” 54.5ppf casing, NC50
• 2 Ea For 9-5/8” 47ppf casing, NC50